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Major Projects |
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Major Recent Projects Completed For TATA MOTORS Ltd. |
| WELD SHOP: |
| In Passenger Car Unit (Indica) |
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Building diagnostic on each line (cell)
and display fault as well as production data on
ANDON system. With ASCII communication. |
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Conversion of old series HMI into new series (Panel
view plus). : 25 Nos. |
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Communication with FANUC and NACHI Robot with
main line manager PLC on RIO network. and display
diagnostics on HMI. |
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Conversion of centralized I/O’s system into
distributed I/O System. |
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Conversion of old 1391 series drive and 1326 older
series into new ultra series Servo drive with 1326
encoder based motor on underbody complete Lift and
Carry System. |
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| CKD 150 Weld Line for |
| In Passenger Car Unit (Indica) |
| System Uses:
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RA Integrated Architecture with ControlLogix,
FlexLogix system with distributed I/O’s on
ControlNet network and Ultra 3000 Servo-drive and
ABB Robot’s on DeviceNet network. |
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All HMI and ANDON Displays for Diagnostics and
production information are communicating with main
control system on EtherNet IP network. |
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CKD 150 Weld Line consists of |
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Lift And Carry System, |
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Underbody Main Line |
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Main tack and Respot Main Line |
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Robotic Framing Station |
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Body side |
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Roof Loading Gantry |
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Power and Free |
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Slat Conveyor |
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MRPL |
| Client |
Mangalore Refinery & Petrochemicals
Ltd. Mangalore (India) |
| Order Value |
Rs.20 Cr. |
Description
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Project involves supply and commissioning of 118 Nos.
of LV Drives and 3 MV Drives for Energy Saving purpose
on Turnkey basis. Drives are installed at various substations
and connected over a redundant fiber optic ring Ethernet
network of 17 km.
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Ethernet/IP networking of all 118
LV and 3 MV Drives for Data Acquisition, Monitoring
and reporting. |
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Involved from the initial study of site, Design,
Bill of Material, Preparation and submission of
Tender. |
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On site erection of Panels, cabling, Fiber Optic
cable laying, termination. |
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Ethernet/IP settings in Drives. Installation/programming
of PLCs (Data concentrator) at various substations. |
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Development of SCADA, Data logging, trending and
reporting s/w. |
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Interfacing with existing DCS on MODBUS and Ethernet. |
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Commissioning. |
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| Hardware / Software |
Allen-Bradley PowerFlex-700 LV Drives, PowerFlex-7000
MV Drives, CompactLogix, RSViewSE, RSBizware Historian,
DriveExecutive, NTron Industrial Ethernet switches. Nview
OPC |
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HPCL |
| Client |
Hindustan Petroleum Corporation Limited |
| Order Value |
Rs.10.5 Cr. |
Description
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With the help of Yantra’s technical
team and HPCL’s project team, proper AC Variable
Speed drives were selected for different ratings. To minimize
the capital expenditure, the Drive system was to have
a unique feature, i.e. Synchronous Transfer facility.
It means only One Drive would be used for driving any
one of the motors in the 2 working + 1 stand by configuration
at a particular pumping station. |
| Hardware / Software |
The ratings of various drives installed are as below:
Medium Voltage Drives 6 Nos
| Vizag : |
720KW & 800KW- 1 No each |
| Rajhamundry : |
570KW & 800KW – 1 No each |
| Vijaywada : |
900KW – 1 No |
| Suryapet : |
800KW – 1 No |
Low Voltage Drive 1 No at Vizag
of 110KW |
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Project : Dairy Process Automation |
| Client |
Chitale Dairy, Sangli (India) |
| Order Value |
1.5 Cr. |
Description
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Automation of Dairy process and Spray Drying plant with
centralized control and networking (ControlNet & Ethernet)
from Raw Milk Reception to Dispatch Storage consisting
Raw milk tanks, Pasteurisers, Pasteurised milk storage
tanks, Compressor & Chilling Utilities, Boiler, Power
Control & Distribution Center.
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Design, PLC & SCADA development. |
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Network design, installation and configuration
at site. |
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Development of Data logging, trending and reporting
s/w (RSBizware Historian)· |
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Ethernet/IP network of PowerMonitors (22 Nos)
for Power Management with RSEnergyMetrix s/w. |
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Commissioning of complete system. |
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| Hardware / Software |
Allen-Bradley SoftLogix 5830, ControlLogix, FlexLogix,
Flex I/Os on ControlNet and Ethernet, SLC5/03 5/05, PanelViews,
PanelView plus, PowerFlex Drives, PowerMonitor-3000, RSView-32
SCADA, RSBizware Historian, RSEnergyMetrix (Energy Data
logging & reporting) , DriveExecutive s/w, RSPower32
s/w |
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Project : Classic Lycra Packaging System |
| Client |
Fanuc Robotics(USA). The end user is E.
I. Dupont de Nemours |
| Order Value |
20 lacs |
Description
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Conversion of Allen-Bradley PLC-5 programs
to Allen-Bradley ControlLogix platform. Design & AutoCAD
drawings of control panels, Field Instruments wiring &
system layouts for Packcells, Conveyor Controls, Transfer
cars, Finishing loops for Lycra Packaging System plants
as per the controls specifications given by Fanuc Robotics. |
| Software |
RSLogix-5000, AutoCAD R14. |
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Project : ISMT |
| Client |
ISMT |
| Order Value |
25 lacs |
Description
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Conversion and Commissioning of old ControlView
to RSView32 V 7.2 for different sections of Steel plant
like Vacuum Degasing, Electric arc Furnace, Alloy feeding,
Continuous Casting m/c and Auto Cutter. With value addition
such as Delay code logging system, MIS report generation.Also
connecting PLC-5 of above stations on DH+ network. |
| Software |
RSView 32 |
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Residual Fluid Catalytic Cracking (RFCC)
Pilot plant |
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Export Project |
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Evaluation of Clients requirement and Design
of Control System. |
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PLC-5/40C15 Programming and RSView32 SCADA Software
Development. |
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Integrating with Mettler-Toledo Weigh scales with A-B
Basic Modules. |
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ControlNet Media Redundancy |
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Commissioning and Training. |
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Hosting of PLC-5 to ControlLogix
Platform |
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Client : Transtech |
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Airport lighting system for one of
the major airport located at USA. |
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Conversion of PLC-5 logic into ControlLogix platform. |
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Modified and developed RSView32 SCADA software
to meet the ControlLogix tag format. |
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Communication Redundancy between Processor and
SCADA PC. |
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Compressor SCADA System |
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Client : KPC India |
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Evaluation of Clients requirement
and Design of Control System. |
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Provision of DH-485 network between two compressors
controlled by SLC and SCADA station. |
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RSView32 SCADA Software development |
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Onsite installation, Commissioning and Training
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OTHER MAJOR PROJECTS |
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Ingredient Management System, Client
: UK |
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Terminal Automation System, Client
: India |
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Burner Management System with ContolLogix
Redundancy, Client : India |
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Tyre Building Machine, Client : India |
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Tyre Curing Press Machine Apollo Tyre,
Client : India |
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Packaging Machine, Client : India |
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RotoControl for Rhino Machines, Client
: India |
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Auto mains Failure System, Client
: India |
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SROLLS Machine for KUESTER CALICO
MACHINE, Client : India |
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Furnace Automation System, Client
: India |
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Load Sharing System, Client : India |
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PAN Automation in Sugar Industry,
Client : India |
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Centrifugal Machine in Sugar Industry,
Client : India |
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Nut Runner M/C includes communications
with third party axis controllers using BAS module,Client
: India |
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Clutch Oil Charging Machine, Client
: India |
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Auxiliary panel for Fire Alarm System,
Client : India |
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Trio Drilling Machine, Client : India |
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SAT 650 Compressor Automation, Client
: India |
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Fibre Batching System, Client : India |
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Rope winding System, Client : India |
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Shot Blasting Machine Control, Client
: India |
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CGC Furnace Application, Client :
India |
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Evaporator & Dryer System, Client
: India |
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Auto cane feeding System, Client :
India |
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Dairy Plant Automation, Client : India |
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